In my previous blogs I started a new project Raspberry Pi® –  Powerunit® with a follow up about the software here. Hereafter I designed the PCB in KICAD here. It used to be, that buying PCB’s in hobby quantities, was expensive and filled with gotcha’s. Now, places like Seeed Studio can send your PCB’s to the inexpensive prototyping factory in Shenzhen China, and ship them anywhere in the world at great prices. You get two-sided PCB’s, with the works, starting at USD$4.90 per 10 PCB’s. Turnaround is a few days, worldwide shipping starts at $10. It’s a happy day for electronics hobbyists. Before you can place your order you need to generate so called Gerber files, needed for production of your PCB’s. Today I received my PCB’s.

SCHEME
Based on the fritizing scheme I designed  the schematics for the Raspberry Pi® –  Powerunit®. The Powerunit® just needs a few components, and will be controlled by an ATTiny85 which also needs one capacitor.
To Power On / Off and Reset the Powerunit® I need two push buttons. The board will be powered by a Micro USB port the same as on your Raspberry Pi®.
PCB
With the schematics worked out, I started designing the PCB. Since the PCB is based on a Raspberry Pi® Zero W with the dimensions : 65 mm by 30 mm and 4 mounting holes for M2.5 screws, It can be placed as a HAT for your Raspberry Pi® Zero W or your Raspberry Pi® 3. I have more than enough room for all the components. Of course, I did put some effort in the visual aspect of the PCB layout. This step took a lot of time, since there’s always something to improve. Luckily KiCad’s Push and Shove functionality makes it a breeze to make any modifications.
3D

With the help of KiCad’s 3D render function I could get a good idea of the final result. So after a few days of tweaking, playing and checking the footprints based on a paper printed version, It was time to order the first version of the PCB. Of course I used stylish Black PCB’s since this is in my blog’s colour palette.

PCB REAL LIFE

The end result of the PCB really looks more beautiful than I could have hoped. The Black soldering mask really pops, and the PCB’s are the perfectly finished. On the back you can see my Blog’s name. Remember that name, it might be the blog you need for you future innovation projects.

REFERENCE

SEEED Studio (2008-2018), FUSION PCB MANUFACTURING, Fusion offers one stop prototyping services for PCB (Printed Circuit Board) , https://www.seeedstudio.io/fusion_pcb.html PiSupply (DEC 5 2017), Pi-Supply-Switch, Pi Supply Switch On/Off Switch for Raspberry Pi, https://github.com/PiSupply/Pi-Supply-Switch