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The Stormtrooper Helmet: Pepakura Files for a Star Wars Fan

A Star Wars fan's papercraft collection, built around the First Order Stormtrooper helmet and the full armour, with more helmets and figures.

  • Papercraft
  • Archived
  • 2 min read
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I grew up with Star Wars, and I am a huge fan. I always wanted a Stormtrooper helmet of my own. This is the collection of papercraft files that goes with that wish.

Archived project

The GitHub repository for this project is archived: it is read-only and no longer updated. What follows describes the project as it was, so check for a newer alternative before you build it.

The helmet

The heart of the collection is the Stormtrooper helmet, the First Order version. It is in the repository twice: as a Pepakura file, Helmet (SW7).pdo, in the Stormtrooper armour folder, and as a printable PDF, First Order Storm trooper helmet_resized_A4.pdf, resized to fit A4 paper.

The helmet is only the start. The same folder holds the whole set of armour, so a helmet can grow into a full costume.

I built the models myself, from paper and wood glue.

What Pepakura is

Pepakura is papercraft: a 3D model is unfolded into flat pieces that you print, cut out, fold and glue together, until you have the shape in paper. The .pdo files in this repository are the files that Pepakura Designer, the program that does the unfolding, opens. A PDO gives you the printable pattern, and from there it is scissors, folds and glue.

The Stormtrooper armour

The folder called Star Wars 7 – Stormtrooper Armour Complete has a file for each part of the armour, and one for the whole set:

FilePart
Helmet (SW7)The helmet
ChestThe chest plate
BackThe back plate
ArmThe upper arm
ForearmThe forearm
Shoulder and Hand plateShoulder and hand
AbPlateThe abdomen plate
Belt and accesoriesThe belt and its accessories
Crotch and Butt plateThe crotch and rear plates
Thigh and KneeThe thigh and knee
Shin and AnkleThe shin and ankle
E-11 BlasterThe blaster
ARMOUR COMPLETEThe complete set in one file

More in the repository

Next to the Stormtrooper there are more helmets and figures, in their own folders:

FolderContents
Star Wars 7 – Kylo Ren HelmetThe Kylo Ren helmet, in three versions
Star Wars 7 – PhasmaCaptain Phasma
Star Wars 7 – Flame TrooperA Flame Trooper helmet
Star Wars 7 – Tie Pilot helmetA TIE pilot helmet
Star Wars 7 – X-Wing pilot HelmetAn X-Wing pilot helmet
Star Wars 7 – BB8BB-8, small and life size
Iron Man – Helmet Mark VIThe Iron Man Mark VI helmet, with a tester version
Game Of Thrones – Strak DirewolveA Stark direwolf

Good to know

  • This is a fan project. Star Wars, the Stormtrooper and the other characters and designs belong to their owners, and this page is not connected to them.
  • The repository has no README and no licence, and it does not say who designed the models. If you know the original designers, credit them when you share your build.
  • The repository dates from early 2016. It was created on 27 January 2016 and last updated on 18 February 2016, with a change called “Resized”.

Everything is in the Pepakura repository on GitHub.

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